The tilt tray sorter (RKSORT-TTS), also known as the flip tray sorter, is an economical and practical sorting device developed by RKSORT to efficiently sort small and medium-sized packages for customers.
The tilt tray sorter consists of tray carriers, conveying devices, tilting mechanisms, identification systems, control systems, and track frames, employing horizontal continuous conveying. Items to be sorted are carried by trays, which are positioned on top of the carts. Motor-driven carts transport items along the track, and when they reach their destination, the tilting mechanism tilts the tray, causing the items to slide out and complete the sorting action.
Due to items being held in trays, the tilt tray sorter has a wide range of applications. Parcels, boxes, envelopes, or other flat items, and even cylindrical or spherical items that are prone to rolling off other sorting machines, can all be sorted on the tilt tray sorter.
Depending on the model, RKSORT's tilt tray sorter has a processing capacity of approximately 7200-10800 items per hour, effectively meeting the high-efficiency sorting needs of various industries such as postal, courier, e-commerce, apparel, and fresh produce.
For more detailed information about the tilt tray sorter, please refer to the product description below or contact RKSORT customer service directly.
Strong Applicability
The tilt tray sorter employs trays to carry items and exhibits strong adaptability in sorting lightweight and irregularly shaped items that are not suitable for sorting by cross belt sorters. It can effectively sort various packaging materials, including boxes, bags, cartons, tote bags, and soft packaging.
Efficient Sorting
With a theoretical sorting efficiency of up to 8640 items per hour at a main loop speed of only 1.2m/s, the tilt tray sorter demonstrates high efficiency. If configured with dual-end feeding, the theoretical sorting efficiency can reach up to 17280 items per hour.
High Sorting Accuracy
Equipped with advanced algorithmic intelligent cameras capable of reading codes in any direction with a reading rate of up to 99%, along with high-tech sensors and PLCs for fast product detection and path determination, the tilt tray sorter ensures fast and accurate product separation, reducing the risk of errors.
High Flexibility
The drive system eliminates chain drives and wheel turning, utilizing tray carts for connections, allowing both positive and negative turns. Distributed motor drive can be deployed at any node of the circular sorting system, with virtually no restriction on the length of the sorter. It can accommodate any number of destination paths.
Small Footprint
Featuring a unique product design where no additional multi-stage supply stations are required for loading, and items can be sorted directly into bags or boxes, the compact structure of the tilt tray sorter optimally utilizes irregular spaces. It can be arranged around factory pillars, occupying a relatively small overall footprint.
Modular Design, Low Energy Consumption, Simple Structure, Low Maintenance
The entire machine adopts standardized, modular design, supporting quick installation, relocation, and expansion. The tilt tray sorter is sturdy, durable, easy to maintain, with a long lifespan, and low operating and maintenance costs.
The tilt tray sorter finds wide applications in scenarios requiring automated sorting of items, including postal services, express delivery, e-commerce, apparel, books and periodicals, daily necessities, fresh produce, pharmaceuticals, jewelry, and more.
For certain very small, light items, as well as irregularly shaped items that are not easily handled by other types of sorters like cross belt sorters, the tilt tray sorter can effortlessly achieve automated sorting.
Tilt tray sorters are most suitable for processing large quantities of consumer-facing distribution centers, allowing batch selection and sorting of small products for discrete orders, such as e-commerce goods, retail apparel, omnichannel, third-party logistics, store replenishment, returns processing, and so on.
Tilt tray sorters are not suitable for fragile items that cannot withstand any impact. For sorting such special items, the RKSORT-NBS series sorters from RKSORT are recommended.
Heavy-Duty Tray Option
Our heavy-duty trays are specifically designed for demanding postal and courier environments, capable of withstanding heavy loads. A single tray can accommodate up to 15 kilograms.
Personalized Tray Design
Based on the characteristics of the sorted items, trays can be designed in different shapes to meet the unique needs of products. For example, the V-shaped tray design can hold cylindrical items prone to rolling. Whether it's lightweight items or irregularly shaped items, as long as they fit in the tray, our tilt tray sorter can handle them.
Safety Design
Safety and practicality are crucial for all our customers. Our comprehensive sorting solutions utilize safe tray designs with no sharp edges. Carefully designed protective devices eliminate concerns for sorting operators.
Reliability
With 17 years of experience in logistics conveyance and automated sorting, RKSORT has a unique advantage in helping customers develop sorting solutions. Our products are renowned for their durability and reliability. We are the partner you can trust.
