The Realkey Roller conveyor (RKCONV-RC) can be categorized into powered roller conveyors and gravity roller conveyors based on their driving methods. Roller conveyor lines can easily connect and transition with each other, allowing the formation of complex automated logistics conveyor systems when combined with multiple roller conveyor lines and other types of conveyors or specialized machines. RKCONV Roller Conveyors are primarily composed of driving rollers, free rollers, frames, and control system. They are simple in structure, highly reliable, and easy to use and maintain. RKCONV Roller Conveyors are suitable for transporting various items such as boxes, bags, and pallets. For bulk materials, small items, or irregularly shaped items, they need to be placed in containers or on pallets for transport. RKCONV roller conveyors generally come in the following types:
Flat Roller Conveyor
Flat roller conveyors are flexible to use and cost-effective, making them the most commonly used material transport method.
Curved Roller Conveyor
The turning angle of a curved roller conveyor can be set to 30°, 45°, 60°, 90°, 180°, or any other desired angle. The turning radius can be specifically designed according to the plan, allowing the creation of more complex conveyor systems when combined with other conveyor lines.
Center-Aligning Roller Conveyor
Featuring rollers arranged at a certain angle in two rows, center-aligning roller conveyors adjust the position of items to the center of the conveyor line. They are commonly used in the preprocessing section before sorting (usually placed after singulation equipment) or in conveyor sections where the position of items needs to be precisely controlled.
Side-Aligning Roller Conveyor
Side-aligning roller conveyors adjust the position of items to one side of the conveyor line. They are typically used in conveyor sections where precise positioning of items is required during logistics transport.
Accumulation Roller Conveyor
Also known as buffer conveyors, accumulation conveyors allow goods to stop and accumulate on the roller line without significantly increasing the overall resistance of the conveyor system. Accumulation conveyors enable automatic and orderly transmission of items, greatly enhancing production efficiency.
Merge Roller Conveyor
Merge conveyors allow items to be injected into the target conveyor line from different angles, with common merge angles being 45° or 60°. They can form more complex conveyor systems when combined with other conveyor lines.
90° Pop-up Transfer Conveyor
The 90° Pop-up transfer conveyors are typically balanced by four support points and can achieve automatic control for 90° turning of items. In limited space conditions, 90° Pop-up transfer conveyors can achieve 90° turning transport, offering the advantage of space-saving.
For detailed information about the Realkey Roller conveyor (RKCONV-RC), please refer to the product descriptions below or directly contact Realkey customer service representatives.
Flexibility
The roller conveyor system can be customized according to the specific needs of the production line, including roller diameter, spacing, length, and driving methods.
Modular Design
The system uses a modular design, making it easy to install, maintain, and expand, thus adapting to rapidly changing production requirements.
Energy Efficiency
Powered rollers use efficient and energy-saving electric rollers, while non-powered rollers rely on gravity and the momentum of the items, reducing energy consumption.
High Load Capacity
The system can handle various weights, suitable for transporting anything from small parts and bins to large goods.
Ease of Operation
The control system is user-friendly and easy to operate, enabling automated control and reducing the need for manual intervention. Additionally, the system can be equipped with side plates, baffles, push rods, and other accessories to ensure the stable transport and special handling of differently shaped materials.
Model
RKCONV-RC-38/50/60/76/89
Length
Customizable
Effective Width
400/600/800/1000/1200 (mm)
Roller Diameter
38/50/60/76/89 (mm)
Roller Center Distance
60/90/120/150 (mm)
Roller Material
Carbon Steel (Galvanized)/Stainless Steel
Transmission Mode
Chain/Multi-Wedge Belt/O-Belt
Conveying Type
Flat/Turning/Centering/Side/Accumulation/Merging
Drive Type
Non-powered/Reduction Motor/Friction Belt/Electric Roller
Operating Speed
0.1~2.0 (m/s)
Maximum Load
50 (kg/㎡)
Operating Temperature
-20~40 (℃)
Operating Voltage
No power source/Three-phase five-wire 380V/Single-phase 220V
Additional Equipment
Configurable with side guards, photoelectric switches, foot switches, stoppers, etc.
Manufacturing Industry
Used for automatic conveyance of parts on production lines, improving production efficiency and reducing labor costs.
Logistics Centers
Employed in courier and logistics centers for rapid sorting and transporting of parcels, enhancing sorting accuracy and operational speed.
E-commerce Warehouses
Utilized for handling large volumes of order picking in e-commerce warehouses, facilitating fast movement and sorting of goods.
Food and Pharmaceutical Industries:
Suitable for industries with specific hygiene requirements, such as food and pharmaceuticals, ensuring cleanliness and safety during material handling.
Efficient Conveyance
Maintains high-efficiency and stable material transport under continuous operation conditions, enhancing production efficiency.
Mature Technology
Utilizes proven technology to ensure the reliability and stability of the equipment.
Automation Integration
Easily integrates with other automated equipment, facilitating automated control and optimization of production processes.
Low Maintenance Costs
Due to the modular design and selection of high-quality materials, the maintenance costs of the roller conveyor system are relatively low.
Customized Service
Offers customized design based on different working conditions and material characteristics to meet specific conveying needs.
Strong Scalability
The system is designed with future expansion in mind, allowing flexible scaling according to the growth of production capacity.
Safety Assurance
Equipped with various safety devices such as emergency stop buttons and protective barriers to ensure the safety of operators.
High Reliability
With 17 years of experience in the logistics conveyance field, RKCONV products are known for their robustness and durability. Realkey is a trusted partner in providing logistics conveyance and sorting solutions.
